High Precision Machine for PCB SMT Assembly Line Offline Aoi Optical Inspection Equipment

Product Description

Product introducion

 

                                              Offline AOI optical inspection equipment

   

Future:
1.HD image, easy for 0402 chip.

2.Full color image statistics analysis

3.Optical character recognition(OCR)

4.IC bridge analysis

5.Color analysis

6.Graphics similarity

7.Black white ratio analysis

8.Intensity analysis

9.Non linear color analysis

10CAD data input and output

11.MPF technology, fast programming

12.Camera barcode identification(1D&2D)

13.Spare component library

14.Auto double side test

15.Auto skip test

16.SPC

17.Off line inspection system

18.NG Rate>99%, Repeat accuracy≤3 pcs, False Negative≤10PPM, False Positive≤5000PPM.

Technical Specifications:

Applicable PCB	Applicable process	After SMT solder paste printing and reflow soldering of the board, it can simultaneously detect both sides of the PCB and simultaneously detect multiple PCBs.
	Substrate size	20×20mm-450×350mm
	Substrate thickness	0.3-5.0mm
	The upper and lower sides of the substrate	Top: ≤ 30mm; bottom: ≤ 40mm
Inspection	Behind of reflow oven	Missing parts, multiple pieces, solder balls, offset, side stand, stand-up, anti-stick, extreme, wrong, bad, bridging, solder, solderless, less solder, more solder, component floating, IC Pin floating, IC pin bending
Vision system	Camera system	2 million pixel (1600*1200) full color high speed digital CCD camera
	Lighting system	Three-channel white LED light source or GRB light source
	Resolution	18um
	Detection method	Color calculation, color extraction, grayscale calculation, image comparison, etc.
Machine system	X/Y drive system	AC servo motor + precision grinding ball screw
	Splint mode	Automatic fixture
	positioning accuracy	<8 um
	Moving speed	800mm/s(MAX)
	Track adjustment	Manual
Software system	operating system	Windows XP
	Interface language	Chinese and English optional interface
	Test result output	Substrate ID, substrate name, component name, defect name, defect picture
Power Specifications		AC220±10%,50/60HZ,1KW
Ambient temperature		-10-40ºC
environment humidity		20-90%RH(No condensation)
Dimensions		900×1100×1300mm
Weight		About 500kg

Maintenance and repair

(1) High temperature

The machine is easy to malfunction in the high temperature environmentthus affects the production. Manufacturers do not know the cause of thecase that is mechanical damage, only normal use, attention tomaintenance and micro-repair, these mechanical failure control.

(2) Voltage problem

After-sales service manufacturers often encounter customer response tomechanical failure, such as mechanical heating can not work, unable torotate control display instability. The causes of the above failures, inaddition to a few poor quality, most of the voltage is not enough, capacityis not enough, line aging and lead to imbalance between circuits. If it isnot repaired in time, the machine will burn out.

(3) Professional maintenance

Equipment professional electrical maintenance personnel, regularmaintenance and repair of machinery. Can also be under the guidancof manufacturers to do a good job in the daily maintenance and regulamaintenance of machinery.   

FAQ:

1) This is the first time I use this kind of machine, is it easy to operate?

There is English manual or guide video that show you how to use machine.

If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.

2) If machine have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

3) MOQ ?

1 set machine, mixed order is also welcomed.

4) How can I buy this machine from you? ( Very easy and flexible !)

A. Consult us about this product on line or by e-mail.

B. Negotiate and confirm the final price , shipping , payment methods and other terms.

C. Send you the proforma invoice and confirm your order.

D. Make the payment according to the method put on proforma invoice.

E. We prepare for your order in terms of the proforma invoice after confirming your full payment.

And 100% quality check before shipping.

F.Send your order by air or by sea.