Automatic PCB Board
Wave Soldering Machine
Product Description
Automatic Wave Soldering Machine
The machine is mainly used for improving the production work efficiency by realization of automatic production.
Product features
1.Appearance streamlined design, internal modular design, suitable for SMT and straight element lead-free welding.
2.Fluder buffer tank sensor external, more reliable and durable.
3.Standard cold air knife to prevent flux fog spread outward, reduce pollution.
4.Double-wave control adopts the infinite frequency conversion technology, which can control the wave peak height independently. 5.1 / 4HP high power peak motor, maximum peak height up to 15mm.
6.With overtemperature sound and light alarm and emergency braking system, all motors have overload guarantee.
7.The transportation system adopts infinite electronic adjustment and closed-loop control, with stable and accurate speed. 8.Pressure assist device is provided at the inlet end to avoid slipping when the PCB enters.
9.The forced natural cooling system can meet the cooling slope requirements of lead-free process.
10.The track angle is manually adjusted for easy operation.
11.The flux nozzle is driven by a stepper motor to ensure uniform flux coating.
12.The modular design of the spray system, the nozzle is always vertical track to ensure good penetration of PCB.
13.The preheating zone uses hot air heating, the whole process of high temperature, glass protection, temperature stability. 14.The preheating system is controlled by PID, and the temperature curve is stable, which is convenient to find the best setting for various lead-free processes
Product Parameters
| PCB adjustable width |
Max.50-300mm |
| PCB transport height |
750±50mm |
| PCB transport speed |
0-2.0M/Min |
| PCB transport Angle (welding inclination) |
3-7 Degrees |
| PCB transport direction |
L→R/R→L(optional) |
| Component height limit on PCB board |
Max.80mm |
| Length of preheating zone |
1200m |
| Number of preheating zone |
3 |
| Preheating zone power |
9.0KW |
| Preheating zone temperature |
Room temperature of ~120ºC can be set up |
| Heating method |
Hot air 120 high temperature motor |
| Number of cooling zone |
1 |
| Cooling-down method |
Axial flow fan cooling |
| Solder type |
Lead-free solder / regular solder |
| Tin furnace power |
10KW |
| Tin furnace dissolved tin amount |
Approx.280KG-300KG |
| Tin furnace temperature |
Room temperature ~300ºC, control accuracy ± 1ºC |
| Temperature control mode |
P.I.D+SSR |
| Control mode of complete machine |
Siemens PLC + Siemens temperature module control |
| Flux capacity |
Max5.2L |
| Flux flow rate |
10-100ml/min |
| Spraying mode |
Stepper driver and stepper motor + Taiwan qibao nozzle |
| Power supply |
A 3-phase 5-wire system of 380V |
| Start up power |
Max. 10KW |
| Power for operation |
Approx.6-8kw |
| Air source |
4~7KG/CM² |
| Frame size |
L3000×W1200×H1650MM |
| Dimensions |
L3600×W1300×H1650MM |
| Weight |
Approx.1000kg |
| Body structure |
The latest streamlined shell design, using industrial groove steel frame, 2mm thick steel plate bending shell, four universal wheels at the bottom of the body, and 5 goblet starting for positioning and placement (can adjust the body level and height) |
| Front door structure |
All are fully closed single open transparent tempered glass door structure, double hydraulic gas spring stretch open cover, to ensure the maximum operation and maintenance space |
| Back door structure |
Push-type door structure (two in total to ensure front and rear view with the front door, to achieve the best visual effect) |
| Top of body |
Set up a set of explosion-proof lighting lights |
| Spray nozzle |
Using ST Qibao nozzle, the spray range is 20-65mm fan adjustable, the nozzle height is 50-80mm adjustable, the maximum flow rate is 60 ml/min |
| Gas path system |
Use inlet filter, control valve and pipe joint, digital pointer type display air pressure. The trachea of all spray systems is acid-base resistant and corrosion-resistant SMC trachea |
| Spray nozzle moving system |
It is driven by stepping motor and controlled by Siemens PLC. It is controlled by the combination of limit proximity switch and light eye. According to the speed and width of PCB, PCB is used to detect the induction spray automatically. |
| Flux recovery system |
Under the nozzle, stainless steel bending molding is used as a tray to fill the waste water and flux, which can be extracted and cleaned at will |
| Flux exhaust filter system |
Air extraction system: Double stainless steel mesh filtration, using fluid characteristics to maximize the filtration of excess flux recovery |
| Spray box structure |
All 316 # stainless steel bracket, easy cleaning and maintenance. High corrosion protection grade and durable. |
| Preheating Part |
| Extended preheating zone |
600mm/1 section, a total of 3 sections independent temperature control, providing extensive and sufficient space for preheating adjustment, can eliminate the phenomenon of poor welding of large components on PCB, adaptable low solid residue free wash loose flavor flux; 1 section extended preheating, reduce PCB board multiple impact, PCB board heating uniform, can improve production efficiency. |
| Temperature control mode |
Simon temperature acquisition module, PID temperature control is accurate and reliable, imported thermocouple detection system, do thermocouple abnormal alarm function. |
| Heater block |
Using heating body, heating fast, long life, small thermal inertia; 316 mirror stainless steel is used to reflect the heat to the bottom of the PCB. The wind pressure in the temperature zone is uniform, and the temperature in each temperature zone is complementary, without deep ditch phenomenon. |
| Preheating power |
Total power 9.0 KW |
| Installation mode |
The preheating system adopts direct pull-out drawer modular design for easy repair and maintenance |
| Preheating box cover |
Adopt circular arc streamline appearance design, filled with imported silicate cotton, enhance the insulation effect. The front end is provided with a full visual glass observation window. |
| Transmission Part |
| High-strength wear-resistant guide rail |
Special aluminum guide rail uses high temperature wear-resistant, stainless steel guide rail special thermal compensation anti-deformation expansion structure to ensure that the guide does not deform and does not fall off the board |
| Guide rail parallelism |
Two point synchronous guide widening device, worm gear, worm height precision screw widening, widening accuracy is less than 0.2mm, two point support, so that the guide rail is parallel and consistent, no size head, the whole guide rail installation, do not have to cut off. |
| Broadening mode |
Manual width adjustment |
| Double hook claw for transfer |
Special 1.5MM pure titanium double hook claw (no deformation,), splint thickness <=2.5mm, patent plate synchronous chain connection. |
| Speed setting range |
Unit 100-2000mm / min |
| Frequency converter speed deviation range |
PLC analog control within 0-10mm / min |
| Chain tensioner |
Sprocket adjustment tensioning |
| Transport motor |
Oubang speed control 90W motor with overload limiter protection device |
| Tin Furnace Part |
| Tin furnace material |
4MM thick 316 # alloy material, high temperature resistance and corrosion resistance, adapt to lead-free process, long life |
| Tin furnace characteristics |
Special structure infiltrating nozzle (width 120-300MM can be manually adjusted), front and rear tin wave (first wave turbulence wave and second wave advection wave) for close range design (45mm), into the tin way is down into the tin way (traditional upward tin way), reduce solder oxidation, easy maintenance, does not produce floating tin slag black powder; Tin furnace capacity 320-360kg |
| Low oxidation design |
High strength tin furnace, high thermal stability, the use of liquid tin flow design principle, reduce the impact of tin oxidation, continuous 8 hours of oxidation slag is very little, lead solder 2.5kg/8H, lead-free solder 2.0kg/8H. The impurity content of tin strip varies with different tin slag. Suitable for Sn/Ag/Cu, Sn/Zn, Sn/Cu lead-free solder |
| Economic operation |
Through PLC and photoelectric switch control to the plate spray wave rise function, reduce unnecessary waste |
| Movement mode of the tin furnace |
Manual operation |
| Tin wave adjustable height |
0-8MM |
| Wave crest motor |
Taiwan Taichuang high temperature motor, frequency conversion accurate adjustment of peak height, digital adjustment |
| Heater block |
Adopt U-shaped external heating pipe of Watt Company, long service life; External heating system (prevent frying tin), tin furnace heating using upper and lower heating, more accurate, will not fry tin! Maintenance is quite easy. |
| Cooling System |
| Refrigeration method |
The cool air temperature at the outlet of forced air cooling can reach below 50ºC by using axial flow fan, which can obviously improve the problems of vacuole and disc stripping during the formation of lead-free solder eutectic. The base plate is cooled sharply to ensure the crystallization effect of the solder joint. The cooling air exhaust pipe is added with insulation layer, and there is no cooling water drop outside the pipe!) |
Different angles views
Company Profile
Shenzhen Shengdian Electronic Equipment Conmpany is a professional manufacturer of SMT Equipments with more than 10 years' experience. We have served many factories,and we will customize their SMT solutions according to customers' different products,capacity,number of employees,and financial status. According to whether your universal production line needs more sophisticated testing equipment,there are AOI,SPI,FAI to option
Manufacturing Shop
Shengdian One-stop SMT Solution Supplier
Certifications
FAQ:
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A.Consult us about this product on line or by e-mail.
B.Negotiate and confirm the final price , shipping , payment methods and other terms.
C.Send you the proforma invoice and confirm your order.
D.Make the payment according to the method put on proforma invoice.
E.We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.
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