Gkg G5 High Precise Fully Automatic SMT Stencil Printer for PCB Production

• Customization: Available
• After-sales Service: Online
• Warranty: 1 Year
• Model NO.: G5
• Type: Vertical Screen Printing Machine
• Color & Page: Single-Colour Printing Press
• Application: printed Circuit
• System Supported: Windowsxp32
• Transport Package: Wooden Case
• Specification: 1140*1364*1404mm
• Trademark: GKG
• Origin: China
• Production Capacity: 10000
• Package Size: 150.00cm * 180.00cm * 190.00cm
• Package Gross Weight: 800.000kg

Product Description

Product introducion

  1.Product introducion:       

    
                       PCB GKG G5 Fully Automatic SMT Stencil Printe

      G5 is high accuracy and high stability of the fully automatic printing machine vision,GKG followed in SMT industry is the development trend of production of a new generation of fully automatic printing machine with the international leading technology synchronous vision, visual processing of high resolution, high precision of the transmission system, suspension adaptive scraper.
1.Specification :
GKG Series High Precision Automatic Solder paste printing designed for high precision
steel mesh printing or stencil printing in SMT industry. 
Printing PCB size:50mm x 50mm ~1200mm x 800mm;
PCB thickness: 0.4mm ~ 14mm
FPC thickness: 0.6mm (Excluding jig)
Applicable pitches of Components
SMT Components such as resistors, capacitors, inductors, diode and triode: 0201, 0402, 0603, 0805, 1206 and other specifications; 
IC: support SOP, TSOP, TSSOP, QFN packaging, min. pitch 0.3mm; support BGA, CSP packaging, 
min. ball 0.2mm;
Applicable PCB Types
Applicable to PCB types of mobile phone, communication, LCD TV, STB, family cinema, vehicle electronics, 
medical power equipment, aerospace and aviation, besides general electronics products.
2.Characteristics:
(1).All new 3rd generation stencil X beam structure, add solder paste operators more convenient and accurate placement steel net; 
New type torque X beam, solve the solder paste and dust deposition, prolong the service life of the machine;
(2).Scalable on pressure device, in view of easy deformation of the PCB printing can make the tablet out, don't need to use pressure
for a little while can back again. According to the product flexible use
(3).The whole machine use imported self-lubricating guide rail, guide rail need not add lubricant, within five years guide free maintenance within five years.
(4).X Y1 Y2 in U.S. HAYDON linear motor, the Japanese precision drive screw, self-lubricating guide rail, to ensure accuracy
(5).Net frame Y to automatically locate, can quickly realize automatic stencil counterpoint;
(6).Curved blade beam using high strength steel, in the printing process to ensure the stability of the print head; 
(7).Floating type scraper system, the unique elastic stay device, can very good protection in scraper drop process stencil and scraper.

 3. Product parameters:
  

Item		Parameter
Repeat Position Accuracy		±0.025mm(Test data and method are available)
Printing Accuracy		±0.01mm(Test data and method are available)
Printing Speed / Cycle Time		<10s (Exclude Printing & Cleaning)
Products Changeover		<5Min
Screen Stencil Size/Min-Max		470mm X340mm-1300mm X850mm
Screen Stencil Size/Thickness		20mm ~ 40mm
PCB Size/Min-Max/Thickness		80X50mm-1200X800mm/0.4~15mm
PCB Warpage Ratio		<1%(Based on diagonal length)
Bottom of Board Size		15mm(Standard configuration), 25mm
Edge of Board Size		3mm
Conveyor Height		900±40mm
Conveyor Direction		Left-Right; Right-Left; Left-Left; Right-Right
Conveyor Speed		100-1500mm/sec Programmable control
Board Positioning	Support System	Magnetic pin/Side support block/Flexible automatic pin(optional)
	Clamping System	Elastic side clamping/Vacuum nozzle/Extension-type Z-direction table setting
Print head		Closed-loop pressure feedback, programmable pressure control
Squeegee Speed		6~300mm/sec
Squeegee Pressure		0-10kg software control(closed-loop pressure feedback), pressure value visible
Squeegee Angle		60°(Standard )/55°/45°
Squeegee Type		Steel squeegee (standard), rubber squeegee, and other types of squeegee shall be customized.
Steel Mesh Separation Speed		0.1~20mm/sec Programmable Control
Cleaning Method		Dry-type, wet-type, vacuum-type ( Programmable combination of Cleaning methods)
Table Adjustment Range		X/Y:±20mm;θ:±2°
Type of Fiducial Point		Standard geometry shape of fiducial point, bonding pad / Stencil hole
Camera System		Single digital camera for upward/downward vision system
Air Pressure		4~6Kg/cm2
Air Consumption		Approx 0.07m3 /min
Control Method		PC Control
Power Supply		AC:220±10%,50/60HZ 1Φ 1.5KW
Machine Dimensions/Weight		Depends on exactly model
Operation Temperature		-20°C ~ +45°C
Operation Humidity		30%~60%

Product pictures

 

 

Maintenance and repair

(1) High temperature

The machine is easy to malfunction in the high temperature environmentthus affects the production. Manufacturers do not know the cause of thecase that is mechanical damage, only normal use, attention tomaintenance and micro-repair, these mechanical failure control.

(2) Voltage problem

After-sales service manufacturers often encounter customer response tomechanical failure, such as mechanical heating can not work, unable torotate control display instability. The causes of the above failures, inaddition to a few poor quality, most of the voltage is not enough, capacityis not enough, line aging and lead to imbalance between circuits. If it isnot repaired in time, the machine will burn out.

(3) Professional maintenance

Equipment professional electrical maintenance personnel, regularmaintenance and repair of machinery. Can also be under the guidancof manufacturers to do a good job in the daily maintenance and regulamaintenance of machinery.                       

FAQ:

1) This is the first time I use this kind of machine, is it easy to operate?

There is English manual or guide video that show you how to use machine.

If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.

2) If machine have any problem after I receive it, how can I do ?

Free parts send to you in machine warranty period.

If the part is less than 0.5KG, we pay the postage.

If it exceeds 0.5KG, you need to pay the postage.

3) MOQ ?

1 set machine, mixed order is also welcomed.

4) How can I buy this machine from you? ( Very easy and flexible !)

A. Consult us about this product on line or by e-mail.

B. Negotiate and confirm the final price , shipping , payment methods and other terms.

C. Send you the proforma invoice and confirm your order.

D. Make the payment according to the method put on proforma invoice.

E. We prepare for your order in terms of the proforma invoice after confirming your full payment.

And 100% quality check before shipping.

F.Send your order by air or by sea.