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Machine technical parameters | ||
PCB board adjustable width | Max.50-250mm | |
PCB board transportation height | 750±50mm | |
PCB board transport speed | 0-2.0M/Min | |
Transportation Angle of PCB board (welding Angle) | 3 to 7 degrees | |
Direction of PCB board transportation | L→R/R→L(optional) | |
Height limitation of components on PCB board | Max.80mm | |
Length of preheating zone | 1200mm | |
Number of preheating zone | Paragraph 2 | |
Preheating zone power | 6kw | |
Preheating zone temperature | It can be set at room temperature to 250 ° C | |
Heating mode | infrared | |
Number of cooling zones | 1 | |
Cooling way | Axial fan is cooled by convection up and down | |
Applicable solder type | Lead-free solder/common solder | |
The power of the stove | 7kw | |
Amount of tin dissolved in tin furnace | Approx.160KG-180KG | |
Tin stove temperature | Room temperature ~300ºC, control accuracy ±1ºC | |
Temperature control mode | P.I.D+SSR | |
Machine control mode | Siemens PLC+ Siemens temperature module control | |
Flux capacity | Max5.2L | |
Flux flow | 10-100ml/min | |
Spray way | Japan SMC rodless cylinder + Taiwan lacquer head ST-8 | |
The power supply | 3 phase 5 wire system 380V | |
Start the power | max. 7kw | |
Normal operating power | Approx.4-5.5kw | |
Air supply | 4~7KG/CM2 | |
The frame size | L2200×W1200×H1650MM | |
Installation dimensions | L2800×W1300×H1650MM | |
The weight of the | Approx.1000kg | |
The shell parts | ||
The body structure | The latest streamlined shell design adopts industrial channel steel as the frame, 2mm thick steel plate is bent to make the shell, there are four universal wheels at the bottom of the body, and five foot cups for positioning and placing (the level and height of the body can be adjusted), | |
The front door structure | All are fully enclosed double transparent toughened glass door structure, each door is equipped with double hydraulic gas spring stretching cover, to ensure maximum operation and maintenance space | |
The back door structure | Double open door structure (three in total, to ensure that the front door is visible before and after forming, to achieve the best visual effect) | |
The body at the top of the | A set of explosion-proof lighting | |
Surface treatment | Machine spraying computer grey (coffee color for glass door frame and bottom) | |
Spray part | ||
nozzle | ST lacquer nozzle, spray range 20-65mm fan adjustable, The height of nozzle is adjustable from 50-80mm, and the maximum flow rate is 60ml/min |
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Pneumatic system | Adopt imported filter, control valve and fittings, digital pointer type air pressure display. All spray systems are equipped with acid and alkali resistant and corrosion resistant SMC air pipes |
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Spray nozzle movement system | Japan SMC rodless cylinder drive, Siemens PLC intelligent control, using limit proximity switch and board entry light to combine control, according to the PCB speed and width of automatic detection induction spray PCB board. | |
Flux recovery system | Stainless steel bending forming tray is selected below the nozzle to hold waste water and flux, which can be taken out and cleaned at will. | |
Flux exhaust filter system | Exhaust system: double layer stainless steel screen filter, using fluid characteristics to maximize the recovery of excess flux filtration | |
Spray box structure | All 316# stainless steel support, easy to clean and maintain. High corrosion resistance and durability. | |
Preheating section | ||
Extended preheating zone | 1200mm/2 section independent temperature control, super long preheating area, can provide a wide and sufficient space for preheating adjustment, can eliminate the phenomenon of bad welding of large components on PCB, adaptable low solid residue no-wash loose odor flux; 2 lengthened preheating, reduce PCB board impact, PCB board heat evenly, can improve production efficiency. | |
Temperature control mode | Siemens temperature acquisition module, PID temperature control precision, reliable, imported thermocouple detection system, thermocouple abnormal alarm function. | |
Heating element | Using heating element, heating fast, long life, small thermal inertia; Using 316 mirror stainless steel to reflect the heat to the bottom of PCB, temperature zone air pressure uniform, temperature complementary, no deep groove phenomenon. | |
Heating power | Total power 6 kw | |
The installation mode | Preheating system adopts direct draw-out modular design for easy maintenance and cleaning | |
Preheating box cover | Circular arc streamline design, filled with imported silicate cotton, enhance the thermal insulation effect. The front end is equipped with full visual glass observation window. | |
Transmission parts | ||
High strength wear-resistant guide rail | Special aluminum guide rail uses high temperature wear-resistant, non-embroidered steel guide rail special thermal compensation anti-deformation expansion structure to ensure that the guide rail is not deformed plate | |
Parallelism of guide | Two point synchronous guide rail width adjustment device, worm gear, worm high precision screw width adjustment, width adjustment accuracy is less than 0.2mm, two point support, so that the guide rail to keep parallel and consistent, no size head, the whole guide rail installation, do not need to truncate. | |
Adjustable wide way | Manually adjustable wide | |
Pass with double claws | Special 1.5mm pure titanium double hook claw (without deformation), splint thickness <=2.5mm, patented feed plate synchronous chain connection. | |
Speed setting range | The unit is 100-1600 mm/min | |
Frequency converter speed deviation range | PLC analog control within 0-10mm/min | |
Chain tensioning device | Sprocket regulating tension | |
Motor transport | Japan Panasonic speed 90W motor, with overload limiter protection device | |
Part of the stove | ||
Tin stove material | 3MM thick alloy material, high temperature and corrosion resistance, adapt to lead-free process, long service life; | |
Characteristics of the stove | Special structure of the infiltrating nozzle (width 80-250mm can be adjusted), the front and back tin wave (the first wave of turbulence and the second wave of horizontal flow) for a short distance design (45mm), tin into the way for the upper tin (traditional way for the lower tin), reduce solder oxidation, convenient maintenance, no floating tin slag black powder; Tin furnace capacity 160-180kg | |
Low oxidation design | High strength tin furnace, high thermal stability, using liquid tin flow design principle, reduce tin impact oxidation, continuous work for 8 hours oxidation slag is very little, lead solder 2.5kg/8H, lead-free solder 2.0kg/8H. The impurities in tin strip are different from those in tin slag. Suitable for Sn/Ag/Cu, Sn/Zn, Sn/Cu lead-free solder | |
Economical operation | Through PLC and photoelectric switch control to board spray wave function, reduce unnecessary waste | |
The way tin furnace moves | manual | |
Adjustable height of tin wave | 0-8MM | |
Wave motor | Japanese purple light high temperature motor, frequency conversion accurate adjustment of wave peak height, digital adjustment | |
Heating element | Using American Watt company cast iron plate phase clamp, long service life; External heating system, tin furnace heating using upper and lower heating, more accurate, will not explode tin! Very easy to maintain | |
The cooling system | ||
Cooling way | By using axial flow fan, the air temperature at the outlet of forced air cooling can reach below 50ºC, which can obviously improve the problems of cavitation and pad stripping during the formation of lead-free solder eutectic. The substrate is cooled sharply to ensure the crystallization effect of solder joints. The cooling exhaust pipe is coated with insulation layer, and there is no cooling water droplets outside the pipe. | |
Automatic claw washing device | ||
Imported high quality micro anti-corrosion chemical pump, bilateral cleaning claw, propanol as detergent, automatic cycle cleaning chain claw. | ||
The nose and tail are equipped with two emergency emergency system, please press it under special and emergency circumstances. |
Maintenance and repair
1) This is the first time I use this kind of machine, is it easy to operate?
There is English manual or guide video that show you how to use machine.
If you still have any question, please contact us by e-mail / skype/ phone /trademanager online service.
2) If machine have any problem after I receive it, how can I do ?
Free parts send to you in machine warranty period.
If the part is less than 0.5KG, we pay the postage.
If it exceeds 0.5KG, you need to pay the postage.
3) MOQ ?
1 set machine, mixed order is also welcomed.
4) How can I buy this machine from you? ( Very easy and flexible !)
A. Consult us about this product on line or by e-mail.
B. Negotiate and confirm the final price , shipping , payment methods and other terms.
C. Send you the proforma invoice and confirm your order.
D. Make the payment according to the method put on proforma invoice.
E. We prepare for your order in terms of the proforma invoice after confirming your full payment.
And 100% quality check before shipping.
F.Send your order by air or by sea.